Iyo Yakazara Yekugadzirisa Maitiro neKutungamira Tsika Kukiya Plate Vagadziri

Mumunda we orthopedic implant kugadzirwa, kunyatsoita uye kugadzirisa kunotsanangura mhando.Custom locking plate vagadzirikuita basa rakakosha mukugadzira masisitimu ekugadzirisa akavimbika anoenderana nezvinodiwa zvekiriniki uye zvekuvhiya.

PaShuangyang Medical, isu tinonyanya kugadzira uye kugadzira mahwendefa ekuvhara kwepamusoro-soro kuburikidza nehuwandu hwekugadzirisa maitiro - kubva pakudhirowa kwekugadzira, kusarudzwa kwezvinhu, machining, kurapwa kwepamusoro, kusvika kuhutano hwehutano. Ichi chinyorwa chinokufambisa kuburikidza nekushandura kwatinoita pfungwa yakapusa kana kudhirowa kuita chaiyo, yakagadzirira-ku-implant yekuvhara ndiro mhinduro.

kuvhara ndiro

1. Kunzwisisa Customization Inodiwa

Wese murwere uye yekuvhiya application ine yakasarudzika anatomical uye mechanic zvinodiwa. Ndicho chikonzero mahwendefa ekuvhara akajairwa anogona kusagara achizadzisa zvinotarisirwa nachiremba muzviitiko zvakaoma senge deformity kugadzirisa, trauma reconstruction, kana maxillofacial surgery.

Senyanzvi yekugadzira ndiro yekugadzira ndiro, tinotanga nekunyatsonzwisisa zvinodiwa nemutengi. Kunyangwe chiri chikumbiro cheiyo chaiyo plate geometry, gomba kumisikidzwa, contour angle, kana ukobvu, timu yedu yeinjiniya inoongorora zvese zvekiriniki uye zvemakanika maficha isati yapinda muchikamu chekugadzira.

2. Kudhirowa uye 3D Design Development

Kana izvo zvinodikanwa zvekugadzira zvasimbiswa, timu yedu yeR&D inovashandura mune yakadzama 2D tekinoroji mifananidzo uye 3D CAD modhi.

Iyi nhanho inosanganisira yepamberi software yakadai seSolidWorks kana Pro/E kutevedzera iyo implant simba remuchina uye anatomical fit. Vanachiremba vekuvhiya kana veOEM vanobatana vanogona kuongorora uye kugadzirisa aya mamodheru pamberi pekusimudzira prototype.

Kuburikidza neiyi nzira yekudyidzana yekugadzira, isu tinova nechokwadi chekuti ndiro yega yega yekukiya inonyatso enderana neyakagadzirirwa bhonzo chimiro, inotakura-inotakura mamiriro, uye screw kuenderana. Izvi zvinoderedza intraoperative kugadzirisa uye inowedzera kugadzikana kwemashure ekuvhiya.

3. Precision Material Selection

Sarudzo yezvinhu ndiyo hwaro hwemhando yepamusoro yemapfupa anodyarwa. Isu tinongowana chekurapa-giredhi titanium (Ti-6Al-4V) uye Stainless simbi (316L kana 904L), tichiona yakanakisa biocompatibility, corrosion resistance, uye simba.

Kusarudzwa kwedu kwezvinhu kunoenderana ne:

Kudyara Rudzi: Titanium yehuremu uye corrosion kuramba, Stainless simbi yekukwirira kusimba.

Mechanical Mutoro Zvinodiwa: Kugadzirisa ukobvu uye kuoma kuenzanisa kuchinjika uye simba.

Kufunga Kwemurwere: Hypoallergenic zvinhu zvevarwere vanonzwa nickel kana mamwe maalloys.

Batch yega yega yezvinhu inocherechedzwa ine traceable mill test mishumo uye inopasa yakaomesesa yemukati bvunzo isati yapinda mukugadzira.

4. Yepamusoro CNC Machining uye Contouring

Padanho rekugadzira, fekitori yedu inoshandisa akawanda-axis CNC machining nzvimbo uye chaiyo yekugaya tekinoroji kugadzira mahwendefa ekukiya ane kushivirira kwakasimba uye mupendero wakatsetseka.

Tsika jigs uye zvigadziriso zvakagadzirirwa purojekiti yega yega kuti iwane kunyatsoenderana panguva yekuchera gomba, slot kucheka, uye curvature kuumbwa.

Maitiro edu anogona kugarisa huwandu hwakasiyana hwemhando dzeplateti:

Anatomical locking plates for maxillofacial kana orthopedic application

Mini yekuvhara mahwendefa enzvimbo dzakatetepa dzekuvhiya

Trauma locking plates for high-stress fracture fixation

Zvese zvikamu zvinoongororwa 100% kuti zvionekwe kwedimensional kurongeka zvisati zvaenda kukurapa kwepamusoro.

5. Surface Kurapa uye Passivation

Kupedzisa kwepamusoro kunopfuura chitarisiko - kunopesvedzera zvakananga iyo implant corrosion kuramba, biointegration, uye kupfeka kuita.

Sarudzo dzedu dzepamusoro dzekurapa dzinosanganisira:

Electropolishing: Inosimudzira kutsvedzerera kwepasi uye inobvisa microburrs.

Anodizing (yetitanium): Inopa inodzivirira oxide layer, inonatsiridza corrosion kuramba uye kusiyanisa kwemavara.

Passivation (yesimbi isina tsvina): Inobvisa tsvina uye inoumba yakagadzikana chromium oxide layer kudzivirira ngura.

Aya maitiro anovimbisa kuti ekupedzisira ekuvhara mahwendefa anosangana ese ISO uye ASTM zviyero zvekurapa kudyara maapplication.

6. Yakasimba Kudzora Unhu uye Kuedzwa

Yese yekuvhara ndiro inopinda yakazara yakazara yekuongororwa kwemhando isati yatumirwa. Izvi zvinosanganisira:

Dimensional yekuongorora uchishandisa CMM (Coordinate Measuring Machines)

Tensile uye kuneta kuyedzwa kwemakanika kusimbiswa

Kushata kwepamusoro uye ukobvu hwekufukidzira macheki

Biocompatibility verification inotevera ISO 10993

Kuburikidza nematanho aya, tinovimbisa kushanda kwakafanana uye kuvimbika mukushandiswa kwekiriniki.

7. Packaging, Traceability, uye Documentation

Mushure mekupfuura ongororo dzese, mahwendefa ekukiya anocheneswa, ovharirwa (kana zvichidikanwa), uye anoiswa zvakachengeteka mumabhegi egiredhi rekurapa kana matireyi.

Chigadzirwa chega chega chakanyorwa nekodhi yakasarudzika yekutevera inobatanidza kumashure kune batch yezvinhu, nzvimbo yekugadzira, uye marekodhi ebvunzo - kuve nechokwadi kuzere pachena uye kuchengetedzeka kwezvikwata zvinotenga zvipatara nevashambadziri.

8. Kudyidzana neVanovimbika Custom Locking Plate Manufacturers

Kusarudza iyo chaiyo yekukiya mahwendefa mugadziri inopfuura sarudzo yekugovera - kudyidzana kwenguva refu kunovimbisa kuita kwechigadzirwa uye mhedzisiro yemurwere.

PaShuangyang Medical, tinobatanidza hunyanzvi hweinjiniya, kugona kwekugadzira, uye kuchinjika kweOEM/ODM kuendesa zvigadziriso zvekuvhara tsika zvinosangana nemirairo yepasi rose uye yekuvhiya.

Kunyangwe iwe uchitsvaga kubatirana kweOEM, kugadzirwa kwemavara ega, kana masisitimu akasarudzika ekudyara, tinopa mhinduro dzekupedzisira - kubva kune yekutanga pfungwa kusvika kune yekupedzisira sterilized chigadzirwa.

Mhedziso

Munyika inokwikwidza yekugadzira orthopedic implant, musiyano wechokwadi uri mukugadzirisa, kutonga kwemhando, uye kunyatsoita engineering.

Nekubatana nemugadziri akaita seShuangyang Medical, iwe unowana mukana kune yakazara-sevhisi yekugadzira maitiro - iyo inoshandura pfungwa dzako kana madhirowa kuita emhando yepamusoro, yekiriniki yakavimbika yekukiya mahwendefa akagadzirira musika wepasi rose.


Nguva yekutumira: Oct-10-2025