Mubyerekeranye na orthopedic yatewe umusaruro, neza kandi yihariye bisobanura ubuziranenge.Abakora ibicuruzwa bifunga ibicuruzwaGira uruhare runini mugutezimbere uburyo bwizewe bwo gukosora bujyanye nibisabwa mubuvuzi no kubaga.
Mubuvuzi bwa Shuangyang, tuzobereye mugushushanya no gukora ibyapa byo hejuru bifunga ibyuma binyuze muburyo bunoze bwo kwihitiramo - kuva gushushanya, gutoranya ibikoresho, gutunganya, kuvura hejuru, kugeza ku bwishingizi bufite ireme. Iyi ngingo irakunyuze muburyo duhindura igitekerezo cyoroshye cyangwa gushushanya muburyo busobanutse, bwiteguye-gushiramo igisubizo cyo gufunga icyapa.
1. Gusobanukirwa ibikenewe byihariye
Buri murwayi no kubaga afite ibyifuzo byihariye bya anatomiki na mehaniki. Niyo mpamvu isahani isanzwe yo gufunga idashobora guhora yujuje ibyifuzo byumuganga mubibazo bigoye nko gukosora ubumuga, kongera guhahamuka, cyangwa kubaga maxillofacial.
Nkumushinga wabigize umwuga wo gufunga isahani, dutangira twumva neza ibyo umukiriya asabwa. Byaba ari ugusaba isahani yihariye ya geometrie, iboneza ry'umwobo, inguni ya kontour, cyangwa ubunini, itsinda ryacu ryubwubatsi risuzuma ibintu byose byubuvuzi na mashini mbere yo kwimuka mugice cyo gushushanya.
2. Gushushanya no Gutezimbere 3D
Ibishushanyo mbonera bimaze kwemezwa, itsinda ryacu R&D riyihindura mubishushanyo mbonera bya 2D hamwe na 3D CAD.
Iki cyiciro kirimo software igezweho nka SolidWorks cyangwa Pro / E kugirango bigereranye imbaraga za mashini zatewe hamwe na anatomical fit. Abaganga babaga cyangwa abafatanyabikorwa ba OEM barashobora gusuzuma no guhindura ubu buryo mbere yiterambere rya prototype.
Binyuze muri ubu buryo bwo gufatanya gushushanya, turemeza ko buri cyapa gifunga gihuye neza nuburyo bugenewe imiterere yamagufwa, imiterere-yimitwaro, hamwe na screw ihuza. Ibi bigabanya ihinduka ryimikorere kandi bigabanya nyuma yo kubagwa.
3. Guhitamo Ibikoresho Byuzuye
Guhitamo ibikoresho ni ishingiro ryurwego rwohejuru rwimikorere ya orthopedic. Dutanga gusa titanium yo mu rwego rwubuvuzi (Ti-6Al-4V) hamwe nicyuma kitagira umwanda (316L cyangwa 904L), tukareba neza biocompatibilité, kurwanya ruswa, nimbaraga.
Guhitamo ibikoresho biterwa na:
Ubwoko bwatewe: Titanium yo kurwanya no kwangirika kwangirika, ibyuma bitagira umwanda kugirango bikomere.
Ibisabwa Imashini Ibisabwa: Guhindura ubunini nubukomezi kugirango uhuze imbaraga nimbaraga.
Ibitekerezo by'abarwayi: Ibikoresho bya Hypoallergenic kubarwayi bumva nikel cyangwa andi mavuta.
Buri cyiciro cyibikoresho byemejwe na raporo yikizamini cyikurikiranwa kandi kigatsinda ibizamini byimbere mbere yo kwinjira mubikorwa.
4. Imashini ya CNC igezweho kandi ikora
Ku cyiciro cyo gukora, uruganda rwacu rukoresha ibigo byinshi byo gutunganya CNC hamwe nubuhanga bwo gusya neza kugirango bitange amasahani yo gufunga yihanganira cyane kandi impande zombi.
Ibikoresho bya jigs hamwe nibikoresho byateguwe kuri buri mushinga kugirango ugere ku kuri neza mugihe cyo gucukura umwobo, gukata ibibanza, no gushushanya.
Inzira yacu irashobora kwakira ubwoko butandukanye bwibisahani:
Isahani yo gufunga ibyapa bya maxillofacial cyangwa orthopedic progaramu
Isahani ntoya yo gufunga ahantu heza ho kubaga
Ihahamuka ryo gufunga ibyapa kugirango bikosorwe cyane
Ibigize byose birasuzumwa 100% kugirango bibe byukuri mbere yo kwimukira hejuru.
5. Kuvura Ubuso hamwe na Passivation
Kurangiza isura birenze kugaragara - bigira ingaruka itaziguye yo kwangirika kwangirika, biointegration, no kwambara.
Uburyo bwo kuvura hejuru burimo:
Electropolishing: Itezimbere neza kandi ikuraho microburrs.
Anodizing (kuri titanium): Itanga urwego rukingira oxyde irinda, kunoza ruswa no gutandukanya amabara.
Passivation (kubwibyuma bidafite ingese): Kuraho umwanda kandi ikora urwego ruhoraho rwa chromium oxyde kugirango wirinde ingese.
Izi nzira zemeza ko isahani yanyuma ifunga yujuje ibipimo bya ISO na ASTM kubisabwa kwa muganga.
6. Kugenzura Ubuziranenge no Kugerageza
Isahani yose ifunga ikurikirana igenzura ryuzuye mbere yo koherezwa. Ibi birimo:
Igenzura rinini ukoresheje CMM (Guhuza imashini zipima)
Kwipimisha umunaniro numunaniro wo kwemeza imashini
Ubuso bwubuso hamwe nuburinganire bwubugenzuzi
Kugenzura ibinyabuzima bikurikira ISO 10993
Binyuze muri izi ntambwe, turemeza imikorere ihamye no kwizerwa mugukoresha amavuriro.
7. Gupakira, Gukurikirana, hamwe ninyandiko
Nyuma yo gutsinda ubugenzuzi bwose, ibyapa byo gufunga byabugenewe birasukurwa, bigahagarikwa (nibisabwa), kandi bipakirwa neza mumifuka yo murwego rwo kwa muganga.
Buri gicuruzwa cyanditseho kode yihariye ikurikirana ihuza ibyiciro, ibikoresho byinshi, hamwe nibizamini - byerekana neza ko umutekano uhagaze neza hamwe n’umutekano ku matsinda agura amasoko n’ibitaro.
8. Gufatanya nabakora ibicuruzwa byizewe bifunga ibicuruzwa
Guhitamo ibicuruzwa bikwiye byo gufunga ibyapa birenze gufata ibyemezo - ni ubufatanye bwigihe kirekire butanga umusaruro nibisubizo byabarwayi.
Ku buvuzi bwa Shuangyang, duhuza ubumenyi bwubuhanga, ubushobozi bwo kongera umusaruro, hamwe na OEM / ODM guhinduka kugirango dutange ibisubizo byugarije byujuje ibisabwa ku isi no kubaga.
Waba ushaka ubufatanye bwa OEM, umusaruro wikirango wigenga, cyangwa sisitemu yogushiraho rwose, dutanga ibisubizo byanyuma-byanyuma - kuva mubitekerezo byambere kugeza kubicuruzwa byanyuma.
Umwanzuro
Mwisi yisi irushanwe yimikorere ya orthopedic yinganda, itandukaniro ryukuri riri muburyo bwihariye, kugenzura ubuziranenge, hamwe nubuhanga bwuzuye.
Mugufatanya nu ruganda nka Shuangyang Medical, urashobora kubona uburyo bwo gutanga serivisi zuzuye - imwe ihindura ibitekerezo byawe cyangwa ibishushanyo byawe byujuje ubuziranenge, byizewe mubuvuzi byateguwe ku isoko ryisi.
Igihe cyo kohereza: Ukwakira-10-2025