Njira Yathunthu Yosinthira Mwamakonda Otsogola Omwe Amapanga Zokhoma Mwambo

1. Kumvetsetsa Kufunika Kosintha Mwamakonda Anu

Wodwala aliyense komanso opaleshoni amakhala ndi zofuna zapadera za anatomical ndi makina. Ichi ndichifukwa chake mbale zotsekera zokhazikika sizingakwaniritse zomwe adokotala amayembekeza pazovuta zovuta monga kukonza zolakwika, kukonzanso zovulala, kapena opaleshoni ya maxillofacial.

Monga katswiri wopanga mbale zotsekera, timayamba ndikumvetsetsa zomwe kasitomala amafuna. Kaya ndi pempho la geometry ya mbale, masinthidwe a mabowo, ngodya ya contour, kapena makulidwe, gulu lathu lopanga mainjiniya limawunika zonse zachipatala ndi zamakina tisanalowe mugawo la mapangidwe.

2. Kujambula ndi 3D Design Development

Zofunikira pakupanga zikatsimikiziridwa, gulu lathu la R&D limamasulira mwatsatanetsatane zojambula zaukadaulo za 2D ndi mitundu ya 3D CAD.

Gawoli limaphatikizapo mapulogalamu apamwamba monga SolidWorks kapena Pro/E kuti ayese mphamvu zamakina a implant ndi kukwanira kwake. Madokotala ochita opaleshoni kapena othandizana nawo a OEM amatha kuwunikanso ndikusintha mitundu iyi isanapangidwe.

Kupyolera mu njira yopangira mgwirizanoyi, timaonetsetsa kuti mbale iliyonse yotsekera ikugwirizana ndendende ndi momwe mafupa amafunira, momwe amanyamula katundu, komanso kugwirizana kwa screw. Izi zimachepetsa kusintha kwa intraoperative ndikukulitsa kukhazikika pambuyo pa opaleshoni.

3. Kusankha Zinthu Zolondola

Kusankha kwakuthupi ndiko maziko a implants yapamwamba ya mafupa. Timangopeza titaniyamu yamankhwala (Ti-6Al-4V) ndi chitsulo chosapanga dzimbiri (316L kapena 904L), zomwe zimatsimikizira kuyanjana kwabwino kwambiri, kukana dzimbiri, komanso mphamvu.

Kusankha kwathu zinthu kumadalira:

Mtundu wa Implant: Titaniyamu yopepuka komanso kukana dzimbiri, chitsulo chosapanga dzimbiri cholimba kwambiri.

Zofunikira za Katundu Wamakina: Kusintha makulidwe ndi kuuma kuti muzitha kusinthasintha komanso mphamvu.

Kuganizira Odwala: Zida za Hypoallergenic kwa odwala omwe amamva nickel kapena ma alloys ena.

Gulu lililonse lazinthu limatsimikiziridwa ndi lipoti loyesa mphero ndipo limadutsa mayeso okhwima amkati asanalowe kupanga.

4. MwaukadauloZida CNC Machining ndi Contouring

Popanga, fakitale yathu imagwiritsa ntchito malo opangira makina a CNC okhala ndi ma axis angapo komanso ukadaulo wamphero wolondola kuti apange mbale zokhoma zolimba komanso m'mbali zosalala.

Ma jig ndi zosintha mwamakonda zimapangidwira projekiti iliyonse kuti ikwaniritse zolondola nthawi zonse pakubowola dzenje, kudula kagawo, ndi kupindika.

Njira yathu imatha kukhala ndi mitundu ingapo yamitundu yosiyanasiyana:

Ma mbale otsekera a anatomical a maxillofacial kapena orthopedic application

Ma mbale otsekera ang'onoang'ono a malo opangira opaleshoni

Ma trauma locking plates kuti akonze zosweka kwambiri

Zigawo zonse zimawunikidwa 100% kuti zikhale zolondola musanasamukire kumankhwala apamwamba.

5. Pamwamba Chithandizo ndi Passivation

Kutsirizitsa pamwamba sikungowoneka chabe - kumakhudza mwachindunji kukana kwa dzimbiri kwa implants, biointegration, ndi magwiridwe antchito.

Njira zathu zochizira pamwamba zikuphatikizapo:

Electropolishing: Imawonjezera kusalala kwa pamwamba ndikuchotsa ma microburrs.

Anodizing (wa titaniyamu): Amapereka wosanjikiza woteteza oxide, kuwongolera kukana kwa dzimbiri komanso kusiyanitsa mitundu.

Passivation (ya chitsulo chosapanga dzimbiri): Imachotsa zonyansa ndikupanga wosanjikiza wokhazikika wa chromium oxide kuteteza dzimbiri.

Njirazi zimawonetsetsa kuti mbale zotsekera zomaliza zimakwaniritsa miyezo ya ISO ndi ASTM pakugwiritsa ntchito implants zachipatala.

6. Kuwongolera Kwabwino Kwambiri ndi Kuyesa

Mbale iliyonse yotsekera imayang'aniridwa mosamalitsa musanatumizidwe. Izi zikuphatikizapo:

Kuyang'ana kwazithunzi pogwiritsa ntchito CMM (Makina Ogwirizanitsa Oyezera)

Kuyesa kwamphamvu komanso kutopa kuti mutsimikizire makina

Macheke amtundu wa pamwamba ndi makulidwe a zokutira

Kutsimikizika kwa Biocompatibility kutsatira ISO 10993

Kupyolera mu masitepewa, timatsimikizira kugwira ntchito kosasinthasintha komanso kudalirika pakugwiritsa ntchito kuchipatala.

7. Kuyika, Kutsata, ndi Zolemba

Pambuyo pofufuza zonse, mbale zotsekerazo zimatsukidwa, kutsukidwa (ngati kuli kofunikira), ndi kupakidwa bwino m'matumba achipatala kapena mathireyi.

Chilichonse chimalembedwa ndi code yotsatirika yomwe imalumikizana ndi gulu lazinthu, malo opangira, ndi zolemba zoyeserera - kuwonetsetsa kuti zikuwonekeratu komanso chitetezo chamagulu ogula zipatala ndi ogulitsa.

8. Kuyanjana ndi Odalirika Odalirika Opanga Plate Opanga Mwambo

Kusankha wopanga mbale zokhoma zoyenera sikungopanga chisankho - ndi mgwirizano wanthawi yayitali womwe umatsimikizira magwiridwe antchito ndi zotsatira za odwala.

Ku Shuangyang Medical, timaphatikiza ukatswiri wa uinjiniya, luso lapamwamba lopanga, komanso kusinthasintha kwa OEM/ODM kuti tipereke mayankho okhoma omwe amakwaniritsa zofunikira zapadziko lonse lapansi komanso za opaleshoni.

Kaya mukuyang'ana mgwirizano wa OEM, kupanga zilembo zachinsinsi, kapena makina opangira makonda anu, timapereka mayankho kumapeto - kuyambira lingaliro loyambirira mpaka chinthu chomaliza.

Mapeto

M'dziko lampikisano lakupanga implants za mafupa, kusiyanitsa kowona kwagona pakusintha mwamakonda, kuwongolera bwino, ndi kulondola kwaukadaulo.

Pogwirizana ndi wopanga ngati Shuangyang Medical, mumapeza njira yopangira ntchito zonse - zomwe zimasintha malingaliro anu kapena zojambula zanu kukhala mapepala apamwamba, odalirika otsekedwa okonzekera msika wapadziko lonse.